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For the making wine glasses, the methods employed by the
early glassmaker have changed little with time. The tools the glassmaker employs
today are very much the same as those of 250 years ago. They are few in a
number even for the most intricate pieces of work, and are so simple as to
appear almost primitive. Indeed, their simplicity only serves to emphasize the
glassmaker’s dexterity and skill. He judges proportions, like the true artist,
by his senses, and creates contour and shape with an ease and perfection that
raises his craft to one of dignity.
Nevertheless, an article fashioned in the glasshouse is not
so much the effort of an individual as that of a team, known in the trade as a
“shop” or a “chair”. The article, while it is being fashioned in its plastic
state, is passed from one worker to another; each presides over one particular
operation in the sequence required to complete the article. It is in this
sequence of operations that the unique properties of the metal as a medium are
exposed. Lead crystal wine glasses can be made to do almost anything in the
hands of a skilled craftsman, but by no amount of coaxing or persuasion can the
metal be hurried. The speed of each individual in the team or chair must be
regulated to suit the medium, and if an error is made in the judgment of time
in one operation, the whole sequence is spoiled.
The making of stemmed wine glasses is a typical process to
use as an example. Such wine glasses can be made either in three pieces, the
bowl, the stem and the foot-a method described in glasshouse parlance as the
“stuck shank”- or, alternatively, the drinking glass can be made in two pieces,
the bowl and stem being made in one piece to which a foot is afterwards
attached, known more popularly as the drawn shank.
In the three- pieces method for making wine glasses, the
first operation of roughly forming the bowl is carried out by a “foot maker”,
the formation of the stem is the task of a “servitor”, and the finishing of the
wine glasses are carried out by the “gaffer”, the craftsman presiding over the
chair. There are usually one or two boys or apprentice hands who carry away the
finished article and generally assist the chair.
The first operation in forming the glass is carried out by
the foot maker, whose task it is to gather or collect the molten glass from the
melting pot on a blow-iron. The foot maker place the end of the blow- iron on
the surface of the molten glass and rotates it rapidly with his hands. And he
carries it to a marver, a heavy slab of iron about two or three feet square
with highly polished surface. Such is the consistency of molten glass in this
condition that its shape can be altered at will by a simple rolling motion
across the smooth surface of the marver.
The marvering operation is interrupted occasionally by the
foot maker, to blow down his blow iron, in order to distend the mass of glass
into a bulb and he may elongate its shape by holding the blow-iron in a
vertical position to allow the bulb of glass to extend slowly under its own
weight.
The foot maker, having completed his task of forming the
bulb roughly into the shape of the bowl of the glass, now hands it to the
servitor, who drops a small knob of molten glass upon the extremity of the
bowl. After being heated at the glory hole so that the junction is made
complete, this knob of glass is drawn out to form the stem, a small button of
glass being left at the unattached end. The servitor now gathers on this
extremity an amount of molten glass from the pot to form the foot, which he
quickly fashions by flattening with a pair of wooden” clappers”.
Having completed his part in the formation of the glass, the
servitor passes it to the gaffer, who grips the foot by a spring clip attached
to an iron rod popularly known in the glasshouse as the “gadget”, a team used
continuously in glasshouse parlance since it was invented about a century ago.
The gaffer now detaches the blow-iron from the bowl of the
glass by touching it along the line with a moistened piece of iron, such as a
file, and then sharply tapping the blow-iron with it. This causes the bowl to
crack completely round its circumference. Still holding the glass by the
gadget, the gaffer now reheats it and proceeds to remove the surplus glass from
the rim of the bowl with a pair of shears very similar to a large pair of
scissors.
After shearing, the gaffer completes the shape, and finishes
the edge of the bowl with his “pucellas”, a pair of spring tongs, somewhat
similar to a large pair of sugar-tongs, which he also employs to adjust the
diameter of the bowl. The spinning motion thus given to the soft glass prevents
it from collapsing under its own weight, which it would very quickly do if
allowed to remain still.
This routine for the making of an article such as wine
glasses is not by any means strictly followed in every glasshouse. |